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R&D Capability
We have an experienced professional technical team. After years of R&D innovation and technological accumulation, we have formed multiple core technologies in product and mold development, product manufacturing processes, automated production line design and experimental testing.
Process Capability
We are proficient in precision injection molding and capable of producing engineering plastics and modified reinforcement materials by right of injection molding. Meanwhile, we have independently developed various injection-molding technologies, including metal insert injection-molding technology, dual color injection-molding technology, plastic packaging injection-molding technology, complex in-mold core-pulling threading technology, waterproof packaging molding technology and so on.
We are good at precision and high-speed progressive stamping to achieve punching, bending, stretching, flanging and riveting of metal plates. Suitable materials: various types of copper, carbon steel, stainless steel. We are proficient in precision stamping and adopt the molding technology that achieves high dimensional accuracy and repeatability of products through punching, thinning and forming to replace machining and achieve high production efficiency. Applicable materials: various types of low-carbon steel and stainless steel.
We have mastered high-speed multi-axis winding technology, possess high-precision spindle winding with a full servo drive of up to 10,000 revolutions and adopt digital tension control to achieve high-precision, high-quality stability and reliability of the electromagnetic coil path. We have mastered the needle winding technology, which can meet the manufacturing requirements for electromagnetic components of motor stators or rotary sensors.
We have a constant temperature and humidity, 300,000-level clean workshop and can create a vehicle-grade high-cleanliness anti-static assembly environment to achieve the assembly of vehicle-grade electronic components, ICT testing and single article traceability and ensure the quality and reliability of electronic products.
We have mastered dispensing sealing technology and adopt high-precision servo path control, high-precision metering pump and A/B glue vacuum mixing technology to achieve sealing and high automation of sensor components.
We have mastered resistance welding technology, copper laser welding technology and tin welding technology and conduct real-time monitoring of welding displacement, energy and time to ensure high welding reliability of the weldment and achieve highly automated production and high-quality stability.
We can process various through holes, through curved grooves, through curved surfaces and through 3D surfaces and ensure stable and reliable processing quality. They can be applied to various connector and shell parts.
Manufacturing Capability
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MoldMold is the mother of industry. We have possessed multiple core technologies in mold design and manufacturing. Through the development of intelligent manufacturing systems and UG controls, we have achieved 3D coloring and process color management for various procedures, so that the process routes and processing requirements can be more clearly and accurately transmitted to the site and the entire process can be visualized and managed. It consists of precision injection mold and precision stamping mold.
We are good at machining difficult parts and can realize the maximum machining accuracy as high as ±0.001mm on the grinding machine; CNC machining accuracy as high as 0.003mm; the highest precision of 0.002mm in wire cutting machining planes; and the precision as high as 0.002mm in electrical discharge machining.
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AutomationWe have a group of excellent R&D, design, manufacturing and assembly professionals who can effectively integrate multiple processes and automation technologies to achieve high efficiency, high quality, low cost, fully automated and flexible production.
Independent R&D is based on the industrial IoT data traceability system to achieve the traceability function of product quality. We can maturely use modular automation production line development technology to achieve rapid transformation and program switching of production lines or equipment through mechanisms and technology application for producing multiple products.
Experimental Capability
Equipped with advanced testing and experimental equipment at home and abroad, the company can provide CMM testing, cleanliness testing, mechanical testing, electrical performance testing, climatic and environmental testing, corrosion resistance testing (salt spray testing), metallographic testing, fluorescent film thickness testing, XRAY testing, GOM scanning, etc. and is able to provide complete, fast and reliable performance testing of automotive electronic products, to effectively improve the technological R&D capabilities and quality control capabilities of the company.
One-stop Solution
The company can meet the full process requirements of product R&D, preliminary synchronous engineering, product process development, digital mold development, highly automated production, reliable quality control and reliability verification and provide customers with a one-stop integrated solution.
Throughout the entire service process, multiple departments, such as sales, R&D, process, quality, production and supply chain, collaborate to keep continuous improving and optimizing so as to ensure product delivery, quality and high cost-effectiveness.
